Manufacturers Steel CNC Gear Rack and Pinion

Brief Description :

● Material: 1045
● Module: 4M
● Heat Treatment: Induction hardening
● Hardness: 50HRC
● Accuracy Degree: ISO6

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Product Detail

Product Tags

Application Industry

The rack and pinion has a wide range of applications.

Automotive

Electric Windows and Sunroofs: Gear racks assist in the smooth operation of electric windows and sunroofs by providing precise linear movement.

Industrial Machinery

Linear Motion Rack and Pinion System
Rotary Motion Rack and Pinion Drive
Actuator Rack and Pinion Assembly
Positioning System with Rack and Pinion
CNC Machines
Conveyor Systems
Precision cutting machines
Lathes machine
Milling machines
Grinders machine
Automated mechanical systems
Woodworking equipment
Textile industry
Food Machinery
Glass Machinery
Marble Machinery
Factory automation
Welding system
Space industry
Laser Cutting
Water jet cutter
Bending machine
Printing Presses
Large Format Printers

Elevators and Lifts

Crane Hoist Rack and Pinion System
Parking system
Automated warehousing systems
Automated Storage and Retrieval System (ASRS)
Cargo Elevator Rack and Pinion Assembly
Material Lifts
Passenger Elevators

Robotics

Robotic Arm Rack and Pinion Drive
Linear Actuator with Rack and Pinion System
CNC Machine Tool Rack and Pinion Drive
Gantry Robot Rack and Pinion Assembly
Automated Guided Vehicles (AGVs)
Linear Motion Rack and Pinion System
Actuator Rack and Pinion Assembly
Positioning System with Rack and Pinion

Packaging Machines

Labeling and Sorting
Sealing and Cutting

Medical Equipment

Medical Table Positioning Rack and Pinion System
Imaging Equipment Rack and Pinion Drive, such as CT scanners and MRI machines
Robotic Surgery Rack and Pinion Assembly
Prosthetic Limb Rack and Pinion Drive

Instruction of Gear Rack Assembly

Spur/Helical Gear Rack Extensions Assembly. To assemble the connecting rack more smoothly, half teeth will be added at both ends of the standard rack, which facilitates the connection of the lower half teeth of the next rack into a complete tooth. The following figure shows the connection method of two racks, and the tooth gauge can accurately control the tooth pitch position.
Regarding the connection of spiral racks, the precise connection can be achieved through relative tooth gauges.
1. When connecting the rack, it is recommended to first lock the holes on both sides of the rack, and then lock the holes in the basic order. By assembling the gear gauge, the pitch position of the gear rack can be accurately and completely assembled.
2. Finally, lock the locating pins on both sides of the rack and complete the assembly.

Manufacturing Plant

Our company has a production area of 200,000 square meters, equipped with the most advanced production and inspection equipment to meet customers' requirements. In addition, we have recently introduced a Gleason FT16000 five-axis machining center, the largest machine of its kind in China, specially designed for gear manufacturing according to the cooperation between Gleason and Holler.

Modulus range: 0.5-42M
Accuracy class: 5-10.
Grade 5, up to 1000 mm in length in one piece
Grade 6, in length up to 2000 mm in one piece.

We pride ourselves on being able to offer exceptional productivity, flexibility and cost-effectiveness to our customers with low-volume needs. You can rely on us to consistently deliver high-quality products to your exact specifications.

hypoid-spiral-gears-manufacturing-workshop

Flow of Production

Raw Material

Rough Cutting

Turning

Quenching and Tempering

Gear Milling

Heat Treatment

Gear Grinding

Testing

Inspection

We have invested in the latest cutting-edge testing equipment, including Brown & Sharpe measuring machines, Swedish Hexagon Coordinate Measuring Machine, German Mar High Precision Roughness Contour Integrated Machine, German Zeiss Coordinate Measuring Machine, German Klingberg Gear Measuring Instrument, German Profile Measuring Instrument and Japanese roughness testers etc. Our skilled technicians use this technology to perform accurate inspections and guarantee that every product that leaves our factory meets the highest standards of quality and precision. We are committed to exceeding your expectations every time.